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Sheet Metal Parts Design

Sheet Metal Parts Design

Bending and Reliefs One important element to keep consistent is the bend radius. Pick up any bent metal bracket or mount and look at the inside cornerssee that little radius there? Its created by a punch and die set on a press brake. Ideal Gruop can make

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Selecting a Material for Stereolithography (SLA) 3D Printing

Selecting a Material for Stereolithography (SLA) 3D Printing

SLA uses a thermoset liquid, not a thermoplastic, which is UV-cured in layers to form final parts. Because of this major difference in fabrication methods, material properties like tensile strength, heat deflection, and flexural modulus may differ from SL

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Creating Complex Undercuts in the plastic injection molding

Creating Complex Undercuts in the plastic injection molding

A bumpoffis a small undercut in a part design that can be safely removed from a straight-pull mold without the use of side actions. It works like the snaps on the wind flap of a parka or the snaps on a western style shirtpush to close, pull to open. If yo

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How to  Add Text into Part Design in the plastic injection molding

How to Add Text into Part Design in the plastic injection molding

How to Add Text into Part Design in the plastic injection molding

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10 Tips to Reduce Injection Molding Costs

10 Tips to Reduce Injection Molding Costs

While injection molding may seem costly compared to processes like CNC machining and 3D printing, the ability to scale and manufacture thousands of parts makes it a cost-effective solution for mass production.Determining the cost of injection molding is a

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 Selecting a Rapid Prototyping Process

Selecting a Rapid Prototyping Process

There are many of ways prototypes can be made. As prototype processes continue to evolve, product designers are constantly trying to determinewhich method or technology is best for their unique application. This white paper explores the advantages and sho

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Improving Part Design with  Wall Thickness in plastic injection molding

Improving Part Design with Wall Thickness in plastic injection molding

To achieve uniform wall thickness in the plastic injection molding , lets start with thebasics: Proper wall thickness will reduce the risk of cosmetic defects in plastic parts. Walls in any plastic-molded part should be no less than 40 to 60 percent that

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Surface Finishes for plastic injection molding

Surface Finishes for plastic injection molding

Plastic injection moding Finishes Plastic Injection molding offers hundreds of thermoplastic resins that are flexible, strong, and can have fine cosmetic finishes. At Ideal Group, aluminum molds can be quickly produced by three-axis milling and easily han

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6 mistakes to avoid when designing CNC machinings Parts

6 mistakes to avoid when designing CNC machinings Parts

1,Avoid Tall, Thin Walls Wall features on part designs are generally tricky. Cutting tools used in the CNC machines are made of hard, rigid materials such as tungsten carbide and high-speed steel. Nonetheless the tools deflect or bend slightly at machinin

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 Ejector Pins Properly on plastic injection molding

Ejector Pins Properly on plastic injection molding

Ejector Pins Properly on plastic injection molding

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.Parting lines on the plastic injection molding

.Parting lines on the plastic injection molding

Parting line on the plastic injection molding design tips

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3 Key points for  Overmolding

3 Key points for Overmolding

This design tip explores three important points of overmolding: Bonding Materials Principles What is Rapid Overmolding? This process uses a mechanical or chemical bond (and oftentimes both) to permanently marry two parts together. This sidesteps assembly

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